Integrated LLC Transformers: Efficiency Redefined

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August 30, 2024

In response to Earth’s environmental challenges, Elytone stands out as a magnetic component manufacturer. We recognize that while society embraces rapid technological advancements like AI, smart manufacturing, data centers, and distributed power systems, there’s a growing need for smarter solutions that balance growth with environmental responsibility. For us, this translates to developing complete solutions that not only meet performance expectations but also prioritize increased power conversion efficiency and power density.

Elytone’s answer to this challenge is the Integrated LLC Transformer. This innovative solution combines the functions of a transformer and an integrated inductor within a single, compact package. In power supply PCB board designs, space optimization and layout simplification are crucial for achieving greater energy conservation.

Elytone’s Integrated LLC Transformers significantly reduce component size, directly contributing to improved energy efficiency. We offer a 7kW single-phase design and a 22kW three-phase design. Based on customer input, we tailor operating frequencies from 260kHz to 300kHz and input voltages from 400V to 800V. These transformers are meticulously crafted with series-aluminum alloy for optimal performance and heat dissipation.

Our Integrated LLC Transformers find wide application in on-board automotive chargers, power supplies for industrial controls, inverters for renewable energy, and more. To support the diverse needs of our customers, Elytone offers full customization of these products, ensuring precise adherence to specifications in both physical design and performance. From the core and coil to the housing material and assembly, we leverage our years of experience to provide expert recommendations.

We care about the world; we care about your energy.

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